BMW Recalls Over 70,000 Electric Vehicles Due to Motor Shutdown Issue, Offers Remote Software Update

BMW has announced a recall of more than 70,000 electric vehicles in the United States due to a software defect that may cause the vehicle’s motor to shut down unexpectedly while driving. This can lead to a temporary loss of propulsion power and increase the risk of accidents.

Affected Vehicles

The recall affects BMW electric models manufactured between 2022 and 2025, including:

• BMW i4 (2022–2024)
  
  

• BMW i4 eDrive35 and eDrive40 (2025)
  
  

• BMW iX (2022–2024)
  
  

• BMW i7 (2023–2024)
  
  

• BMW i5 (2024)
  
  

Nature of the Technical Issue

The issue is not mechanical but relates to the software controlling the electric motor system. The vehicle’s computer has difficulty distinguishing between double insulation and single insulation states in the high-voltage system, triggering a safety mode that shuts down the high-voltage electrical system for 15 to 20 seconds.

During this period, the vehicle loses propulsion power, but the steering and braking systems continue to operate normally, reducing the likelihood of an accident. A warning indicator appears on the dashboard for 15 seconds before shutdown to alert the driver.

Scope and Impact

This problem affects approximately 0.1% of BMW electric vehicles in the U.S. market, about 71 vehicles out of the 70,852 recalled. So far, no accidents or injuries have been reported due to this defect, but the company received about 43 warranty complaints related to loss of propulsion while driving at speeds over 20 mph.

How the Issue Is Fixed

BMW provides a simple and effective solution through a remote over-the-air (OTA) software update that can be installed without visiting a dealership, allowing quick and easy repair. Owners can also visit BMW service centers to have the software updated free of charge if they prefer.

Recall notifications will be sent to affected owners starting August 2025, with official recall number 25V395 for customer service inquiries.

Importance of Software Updates in Electric Vehicles

This case highlights the critical role of software in modern electric vehicles, where many technical issues can be resolved via software updates without complex mechanical intervention. This speeds up maintenance and reduces costs but also emphasizes the need for rigorous software testing before market release.

Comparison with Other Recalls

During the same period, the U.S. National Highway Traffic Safety Administration (NHTSA) announced recalls from several automakers including Chrysler, Lincoln, Chevrolet, Kia, and Subaru, mostly related to mechanical parts requiring physical service visits.

The Future of BMW Electric Vehicles

These recalls come as BMW prepares to launch a new generation of electric vehicles based on the “Neue Klasse” platform, featuring an 800-volt electrical system and cylindrical battery cells, enhancing driving range and fast charging capabilities.

This new generation is expected to strengthen BMW’s position in the growing electric vehicle market, focusing on improved reliability and safety, learning from current software challenges.

Tips for BMW Electric Vehicle Owners

• Stay updated with official recall notifications.
  
  

• Ensure vehicle software is updated via service centers or remote updates.
  
  

• Pay attention to any warning indicators on the dashboard while driving.
  
  

• Contact BMW customer service or NHTSA for inquiries about vehicle status.
  
  

BMW’s recall of over 70,000 electric vehicles due to a software defect in the motor system highlights the technical challenges facing the modern electric vehicle industry. Thanks to remote software updates, the issue can be resolved quickly without major inconvenience to drivers, reflecting technological progress in the sector.

Electric vehicle owners should remain vigilant about manufacturer updates and maintain their vehicle software to ensure safety and optimal performance.